In this module you will learn how a 3d printer takes a roll of plastic and makes your creations. By the end of this module you will be able to:
Explain how an item is built with a 3d printer
Explain the parts of a 3d printer and how they work together
Build something in layers like a 3d printer.
This type of 3d printer is called a Fused Filament Fabrication (FFF) printer. That means it uses a roll of filament to print. There are many different brands, with different features and quality levels, but they mostly all work the same way.
With few exceptions, the printer can be broken down into 3 main parts. The controller, the gantry, and the extruder. The controller reads the slicer file and controls the machine. The GANTRY is the structure that allows the printer to move around, and the EXTRUDER is where the magic happens, that's where the filament is changed into a print.
For this project, we're going to mostly focus on the extruder.
While all the parts of the 3d printer are important, the EXTRUDER is arguably the most complex and important part. It's where the filament is pushed in and extruded (forced out of) a precise hole. The gantry moves that hole around based on the lines created in the slicer program. When you look at a print being made, you're looking at the extruder
The extruder is composed of 2 main parts-The Hot End and the Cold End.
The hot end of the extruder is named that because it's hot. A heater will heat it to 200-300 degrees Celsius (400-600 degreed Fahrenheit). At this temperature, the plastic filament will liquify, allowing it to be forced through the extruder nozzle. The hole in the extruder nozzle is typically about 0.4mm in diameter (less than the thickness of a fingernail)
The top part of the extruder is called the cold end. It's called the cold end because in order to function, it must remain cool (relative to the hot end). In the cold end is a motor. That motor, based on the information in the slicer file, will precisely push filament into the hot end at the correct speed to create a beautiful print.
Because the hot end and cold end are very close to each other, some clever engineering had to happen to stay cool. First, the cold end has cooling fins. these cooling fins increase the surface area which helps to get rid of heat energy faster. In order to help even more, a fan will blow air across the fins to cool it down even faster. If the cooling is insufficient, heat creep can cause the filament to liquify too early and jam the machine!
You're about to do something super cool! Be sure you have a computer ready to take pictures or video of your work.
Now you've learned all about how a 3d printer works. Its your turn to try it yourself!
Watch the tutorial video first and fill out the worksheet. When you've completed both, turn them in to get your materials for your print. And yes, you can eat it when you're done, but don't forget to take pictures first!
When you're finished, complete the reflection questions about the printing process
Congratulations finishing module 7!
Please fill out the exit ticket.
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